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The Vacuum Pump Experts

Sales, Repairs, Certified Rebuilds & Service

Dry PumpsVane PumpsScroll PumpsTurbomolecular PumpsCryogenic Pumps
Industrial PumpsPiston PumpsDiffusion PumpsBlowersCompressors

Training Programs

Training Programs Overview

FMG’s staff of factory-trained technicians can provide its customers with a unique level of proficiency training, skills and aptitude to assist them in maintaining their equipment and minimize downtime. FMG offers comprehensive training programs to meet any customer’s needs at a level that’s both affordable and efficient.

We offer training for all types of equipment

We offer training for all major brands

TYPICAL VACUUM TRAINING

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SAMPLE PROGRAM MODULE

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TESTIMONIALS

“Picked up some new ideas to apply back on-site.”

“Plenty of hands on experience & exercises which is a much more effective tool for learning in this field…”

”I have been on several vendor training courses in the USA and Germany and this was far more beneficial.”

Printable Version – PDF

Vacuum Pump Training Program

For semiconductor companies who want training to take full ownership of their vacuum pumps’ maintenance, FMG provides the most comprehensive and practical training courses needed available in the industry.

Unlike vendor-specific training, FMG’s courses cover all brands and all types of pumps and blowers. The main focus of our training is on the realities of the FAB systems environment – especially during shutdowns and startups.

Explanation and training on the assembly and preventative maintenance helps your team understand the inner workings of the vacuum pumps. You get better acquainted with your systems to recognize early signs of trouble, prevent premature failures, and costly downtime.

A typical 3-5 day curriculum can run shorter or longer depending thenumber of pump models taught. The program can be tailored to any experience level – extensive for someone new to the field, or intensive for senior level technicians. The course can be based around the technician’s prior pump experience and knowledge.

FEATURES

• Overview of pump operation, theory, structure
• Facilities requirement
• Safety shutdown and start up procedures
• Leak testing procedures, how to and what to look for
• Preventative maintenance procedures
• Gas control setups
• Installation / removal of pumps and blowers
• Set up for light, medium, and harsh processes
• Test procedures (base pressure, speed curve, temperature)
• Cleaning and inspection of exhaust silencer (step-by-step procedures)
• Troubleshooting and error codes (what they mean and how to clear them)

ADVANTAGES

• “Out of the box” approach to training & troubleshooting
• Systems level methodology
• All brands
• All types
• Beyond theory – practical real-world applications
• Tips from the pros
• What they don’t tell you at vendor specific training

FMG Corporate Office

The Vacuum Pump Sales, Repair & Rebuild Experts

MAJOR BRANDS WE SELL, REPAIR, REBUILD & SERVICE

Alcatel/Adixen Kinney Vacuum
BOC Edwards Leybold Precision Vacuum
Busch Sargent Welch
Balzers/Pfeiffer Seiko Seiki
CTI/Helix Stokes
Ebara Varian

TYPES OF EQUIPMENT SERVICED

Dry Pumps Piston Pumps
Vane Pumps Oil Filtration Systems
Turbo Pumps Blowers
Cryo Pumps Cryo Compressors
Scroll Pumps Pump Motors
Diffusion Pumps Industrial Pumps
Liquid Ring Pumps 10 CFM – 20,000 CFM

FMG CERTIFIED™ WARRANTY

  • 12 Month Warranty on Turbomolecular, Cryogenic & Dry pumps
  • 12 Month Warranty on Vane Pumps
  • Warranty begins from date of shipment to customer
  • Warranties do not cover damage due to process, neglect or improper maintenance

TURN-AROUND TIME

  • Emergency: 24 – 36 Hours
  • Rush: 5-7 working days
  • Standard: 10-15 working days
  • Vacuum pump exchange available

CUSTOMIZED COMPUTER TRACKING

  • FMG’s computerized system tracks the progress of each vacuum pump through the complete rebuild process. Historical data is archived and can be utilized by customers to profile the performance of their pumps.

TESTING FEATURES

  • Pumps are tested as individual modules
  • Modules are assembled into packages and helium-leak checked
  • Complete systems are “bagged” and tested
  • Pumps are connected to a test jig and run tested for a minimum of 24 hrs
  • Pumps are speed tested and load tested to AVS Standards

REBUILD FEATURES

  • Vane & Dry pump shafts or sleeves can be coated to eliminate leaks
  • FMG designed hydraulic disassembly tool reduces rotor and claw galling
  • Custom vapor degreaser cleaning system eliminates cross contamination
  • Turbo pumps are stripped, cleaned & balanced in an in-house clean room

IN HOUSE MACHINE SHOP & WELDING SHOP

  • FMG’s on-site machining & welding capabilities expedite the rebuild process
  • Surface regrinding and de-burring help reduce expensive critical parts

IN HOUSE MOTOR & ELECTRICAL SUPPORT

  • Motor Rewinding & Full electrical repair capabilities
  • Rebuild or modification of any electrical control panel
  • All pump motors are load tested separately after pump disassembly
  • Motor bearings are replaced on every dry pump and blower
  • Motor end plates are re-sleeved with stainless steel sleeves when worn

IN HOUSE PAINT SHOP

  • Pumps are painted in standard OEM colors. Customers can request special colors to indicate corrosive, non-corrosive, Fomblin, etc.
  • High VOC paints are utilized to ensure that all volatile organic compounds are out-gassed in FMG’s Bay Area Air Quality Permitted Spray Booth and not in the customer’s facility.with all Local, State and Federal environmental laws.